Delivering a complex HDD installation in an environmentally sensitive river area

Author
Gearoid O’Connell, Director
6 May 2026

The River Corrib crossing in Galway forms a critical part of the infrastructure works associated with Galway Wind Park, Ireland’s largest onshore wind farm, which produces enough renewable energy to power approximately 140,000 Irish homes annually.

Located within a highly sensitive environmental area and adjacent to structures of national importance, the project required a carefully engineered trenchless solution to ensure zero disruption to both the surrounding environment and nearby heritage assets. Conventional open-cut methods were not viable due to environmental restrictions, the need to protect the river ecosystem, and the risk of structural impact to nearby heritage sites.

Stockton Group was engaged by GMC to deliver a 350m Horizontal Directional Drilling (HDD) solution beneath the River Corrib. Our role was to design and execute a fully controlled trenchless crossing that would eliminate risk to the environment, maintain structural integrity of surrounding assets, and ensure precise installation over a long-distance bore.

Decor Delivering a complex HDD installation in an environmentally sensitive river area
Horizontal Directional Drilling and specialist equipment utilised

Horizontal Directional Drilling and specialist equipment utilised

Stockton completed two precision HDD drills beneath the River Corrib, utilising a 250-tonne drill rig spread.

A 125mm HDPE line was initially installed to act as a drilling fluid return system, enabling efficient reaming of the main bore.

Offshore, a 500mm reaming operation was undertaken from a jack-up platform, with the drill string guided through a 750mm riser pipe installed from the seabed. The 355mm HDPE duct was then towed offshore, ballasted, and pulled into place to complete the installation.

Project Summary

Two HDD installations beneath the River Corrib
Installation of HDPE pipe bundle
Works carried out adjacent to nationally important structures
Use of environmentally sensitive drilling fluids

Project Breakdown

350m
crossing

Precision drilling beneath the River Corrib

Renewable energy support

Key infrastructure for Galway Wind Park

140k
homes powered

Contribution to Ireland’s largest onshore wind farm

Quote Author

“From time of tender, through to design development and actual excavation of works, Stockton carried out all with sheer professionalism and worked in a cooperative manner at all times.”

Cathal Kelly Contracts Manager, GMC

ENVIRONMENTAL CHALLENGES

The project was undertaken within a designated environmentally sensitive area, requiring strict adherence to environmental management procedures.
Stockton mitigated risk around the use of drilling fluids in close proximity to the River Corrib through:

•    A specially formulated bentonite drilling fluid system
•    Strict environmental controls and monitoring
•    Full compliance with the construction environmental management plan

The proximity to Menlo Castle and the National University of Ireland Galway also required a carefully controlled drill profile to ensure no structural impact

ENVIRONMENTAL CHALLENGES

DETAILED DESIGN AND DELIVERY

Stockton developed a detailed drill design to safely navigate beneath both the river and nearby heritage structures.

The bore profile was engineered as a continuous curve, starting at 13 degrees and following a 400m radius to maintain safe clearance from Menlo Castle.

Following pilot drilling, the bore was progressively reamed to 28” diameter to accommodate the pipeline installation.

HDPE pipe strings, pre-welded into 420m lengths, were tested and fitted with a custom-designed pulling head incorporating a water-filled buoyancy system to reduce installation forces.

A 500mm pullback reamer assembly was then connected, and the pipe bundle was successfully installed in a single continuous operation from exit to entry point.

Despite the technical complexity, environmental sensitivity, and proximity to critical structures, the works were completed safely and without impact to the surrounding area.

The successful completion of the River Corrib HDD crossing highlights Stockton Group’s ability to deliver complex trenchless installations in environmentally constrained and technically demanding environments.

DETAILED DESIGN AND DELIVERY