Helping Britvic meet Expanding Production Demands with New Can-Line Building

Author
Gearoid O’Connell, Director
23 September 2025

Britvic Soft Drinks owns popular brands including Robinsons, Tango, and J20, and has multiple factories in the UK, with the largest located in Rugby. This site is one of Europe’s biggest soft drinks factories by volume and is continually expanding with over £50 million of investment into increasing its production and distribution capabilities. 

STOCKTON GROUP was brought in to construct the infrastructure for Britvic’s new can-line building, carrying out a wide range of civils work including drainage, RC works and foundations.  

Decor Helping Britvic meet Expanding Production Demands with New Can-Line Building
SCOPE OF WORK

SCOPE OF WORK

The primary activity encompassed reinforced concrete (RC) works, including RC slabs, RC pads, retaining walls, and upstands. The project also involved comprehensive drainage works, featuring the installation of stainless-steel pipework, twin-wall and OSMA pipe systems, precast concrete manhole chambers, and downstream defender units. Additionally, foundation works were carried out, comprising concrete beam foundations and pile caps supported on concrete piles. 

Project Summary

Full management of the project on behalf of Morris and Spottiswood
Wide range of civils work including reinforced concrete (RC) works, drainage, and foundations
Full compliance achieved with Health and Safety procedures on site
Quote Author

Working in partnership with Morris & Spottiswood, a firm which we have a great existing relationship with, the team delivered essential structural support for Britvic’s new canning line, ensuring high-quality work every step of the way across multiple civils disciplines.” 

Gerry Carolan Operations Director, Civil Engineering

PROJECT BREAKDOWN

  • Large product portfolio: Britvic Soft Drinks owns popular brands, including Robinsons, Tango, and J2O, and operates multiple manufacturing facilities across the UK.
  • High production volume: Its largest site, located in Rugby, is one of Europe’s biggest soft drinks factories by production volume.
  • £50 million of investment into site expansion: The site continues to expand, supported by over £50 million of investment to increase production and distribution capacity.

 

To support growing demand, Britvic commissioned the construction of a new can-line building. The project was awarded to Morris & Spottiswood as principal contractor, and STOCKTON GROUP was subsequently appointed by Morris & Spottiswood to deliver the civil engineering works for the new can-line facility. This scope included extensive infrastructure works such as drainage installations, reinforced concrete structures, and foundations.

PROJECT BREAKDOWN

DRAINAGE SYSTEM INSTALLED

The works included the installation of a comprehensive internal and external drainage system, comprising stormwater and effluent drainage, a downstream defender chamber, a flow control chamber, and stainless steel, twin-wall, and OSMA pipework, along with precast concrete manhole chambers.

This drainage system was necessary to manage surface water and effluent effectively, prevent flooding, and protect the new infrastructure and surrounding areas.

Reinforced concrete works and foundations

The works encompassed reinforced concrete and foundation construction, including RC slabs for large nitrogen storage tanks, RC pads for Calor gas tank housing, and concrete beam foundations with pile caps on concrete piles. 

Damp proof membranes (DPM) also had to be installed within the RC foundations to prevent dampness, mould and structural damage, while ensuring long-term durability and integrity.

The project also involved building retaining walls and upstands to provide essential structural support, an internal floor slab with varying falls, and wall insulation installation to ensure long-term durability and protection. Externally, works included footpath construction and highway reinstatement, 

 Health and safety compliance

Stockton’s internal Health, Safety, Environment, and Quality (HSEQ) auditor conducted regular site visits to monitor compliance with health and safety standards. The project consistently achieved full adherence to all Health and Safety procedures, ensuring a safe working environment for all personnel throughout the duration of the works.

DRAINAGE SYSTEM INSTALLED