Stockton delivers complex 800m HDD landfall for Robin Rigg Wind Farm grid link

Author
Gearoid O’Connell, Director
6 May 2026

Robin Rigg was Scotland’s first offshore wind farm, comprising 60 turbines with a total generating capacity of 180MW. The development required two 132kV export cables to connect the offshore substations to the onshore electricity distribution network near Workington, Cumbria.

Stockton Group was appointed by E.ON Climate & Renewables UK to design and deliver an 800m Horizontal Directional Drilling (HDD) landfall installation beneath environmentally sensitive coastal and railway infrastructure, forming part of the critical grid connection works.

Decor Stockton delivers complex 800m HDD landfall for Robin Rigg Wind Farm grid link
HDD landfall beneath protected coastal zone

HDD landfall beneath protected coastal zone

An 800m Horizontal Directional Drill was adopted to install the export cable duct beneath environmentally sensitive coastal areas and adjacent railway infrastructure, removing the need for open-cut excavation. Stockton mobilised its 250-tonne drilling rig to deliver the works.

Drilling commenced through a gravel formation at the entry point before progressing into sand and clay strata beneath the beach. An 18” casing was installed to stabilise the gravel section during the pilot and reaming phases.

Offshore, a 500mm reaming operation was undertaken from a jack-up platform, with the drill string guided through a 750mm riser pipe installed from the seabed. The 355mm HDPE duct was then towed offshore, ballasted, and pulled into place to complete the installation.

Project Summary

800m HDD landfall installation
355m HDPE duct installed beneath beach and reef
250 tonne HDD rig deployed
750mm riser pipe installed from seabed to jack-up platform
Full design responsibility including Network Rail approvals
Delivered within a six-month design-to-completion window

Project Breakdown

800m
drilled bore

Installation of an 800m long, 355mm diameter duct beneath mixed ground conditions

750mm
riser installation

Installation of a seabed riser pipe extending 85 metres at a 9-degree angle

500m
reaming phase

Offshore reaming and pullback operation to install the HDPE export duct

Quote Author

“Stockton continually demonstrated great care and consideration whilst working within environmentally sensitive areas. I can confidently recommend them as a potential Design and Build Contractor for Horizontal Directional Drilling works.”

Ian Johnson Senior Project Manager, E.ON Climate & Renewables

DESIGN AND PLANNING

Stockton held full responsibility for the HDD design, and supported E.ON in obtaining all necessary permits, including approvals from Network Rail due to the proximity of railway infrastructure.

The installation of the second export cable was critical to the wider wind farm programme. From preliminary design through to mobilisation of the jack-up platform and drilling spread, the full scheme was delivered within a six-month window, demonstrating strong programme control and coordination.

DESIGN AND PLANNING

OFFSHORE DRILLING OPERATIONS

The pilot bore was drilled initially through a gravel section before progressing into sand and clay strata. An 18” casing was installed at the entry point to stabilise the bore through the gravel layer during drilling and reaming.

During offshore operations, the drill string was guided through the riser pipe to the jack-up platform deck. The 500mm reaming phase was then completed offshore, with additional drill pipe attached behind the advancing reamer.

The 355mm HDPE duct was towed offshore by two tugs, ballasted with water, and connected to the 500mm pullback reamer via a swivel. The pullback operation was completed successfully within eight hours.

The project also involved the supply, welding, and installation of a 2300m 6” HDPE drilling fluid return line to support the drilling process and maintain environmental control.

OFFSHORE DRILLING OPERATIONS

ENVIRONMENTAL MANAGEMENT

Works were undertaken in environmentally sensitive areas, including locations close to a designated migratory bird breeding zone and a sabellaria reef habitat.

Through careful planning, controlled operations and precise drilling methodology, Stockton completed the HDD installation while maintaining strict environmental safeguards and minimising disruption to protected habitats.

ENVIRONMENTAL MANAGEMENT